China High Quality Precision Machining of Drive Shaft drive shaft parts

Solution Description

About us:
CIC is a more than 30-year manufacturer and reputed supplier of forged shaft used in various machinery equipment in the fields of mining, metallurgical, chemical industry, construction, and so on. CIC possesses professional design team, advanced equipment and detecting method, strict quality control system to meet all your customized requirements of forged shaft. High quality, excellent performances and competitive price will make you rely on us and choose us.
 
CIC has manufactured many kinds of forged shafts, including forged roller, support roller forged shafts, thrust roller forged shafts, forged pinion shaft with gears both mounted to the shaft and as a part of the shaft, and other more kinds of forged shafts.
 
Bring us your challenges, and we will deliver solutions.
 
Characteristics:
1. Material: stainless steel, carbon steel, alloy steel and as your requests
2. Standard: ANSI, API, ASTM, BSI, DIN, GB, ISO, JIS and more standards.
3. Mechanical Properties: customized requirements are accepted.
four. Hardness: customized requirements are accepted.
    5. Surface treatment: rust preventive oil and according to your requirements.
6. Application: mainly used in various machinery equipment in the fields of mining, metallurgical, chemical industry, construction, and so on
7. QA and DOC: chemical composition report, mechanical properties report, UT report, PT report, heat treatment report, dimensions check report, hardness report and more
We can offer third party inspection.
8. Process: raw material purchasing – forging – rough machining(rough hobbing) – heat treatment – semi machining (semi final hobbing) – hardening of tooth surfaces – finish machining(gear grinding) – painting and packing
Various process conditions are available.
nine. Certificates: ISO 9001:2008
ten. Products ability: Max module:forty five
eleven. Heat treatment: quenching and tempering, normalizing and tempering.
twelve. Tooth surface treatment: carburizing and quenching, surface quenching
thirteen. QC: fabrication schedule, fabrication process chart, inspection and test plan
14. Packing: coated with rust preventive oil, seaworthy packing
 
 

 
 
Rewards:
1. More than 30 years experience
two. ISO9001:2008 Standard certified
three. Custom-made design
4. All seamless forged
5. Strict quality control 
six. Prompt delivery
 

Parameters:

Name

Pinion Shaft

Material

Forging carbon metal, forging alloy steel

Diameter

Max. 2m

Duration

Max. 20m

Module

Max. 45

 

Major Manufacturing Devices:

two×8m Numerical Controlled Horizontal Lathe

6×20m heavy Horizontal Lathe

Gear Cutting & Hobbing Machine

US $100-4,500
/ Piece
|
1 Piece

(Min. Order)

###

Material: Alloy Steel
Load: Drive Shaft
Stiffness & Flexibility: Stiffness / Rigid Axle
Journal Diameter Dimensional Accuracy: According to The Customer′s Requirement
Axis Shape: Straight Shaft
Shaft Shape: Stepped Shaft

###

Customization:

###

Name

Pinion Shaft

Material

Forging carbon steel, forging alloy steel

Diameter

Max. 2m

Length

Max. 20m

Module

Max. 45

US $100-4,500
/ Piece
|
1 Piece

(Min. Order)

###

Material: Alloy Steel
Load: Drive Shaft
Stiffness & Flexibility: Stiffness / Rigid Axle
Journal Diameter Dimensional Accuracy: According to The Customer′s Requirement
Axis Shape: Straight Shaft
Shaft Shape: Stepped Shaft

###

Customization:

###

Name

Pinion Shaft

Material

Forging carbon steel, forging alloy steel

Diameter

Max. 2m

Length

Max. 20m

Module

Max. 45

Drive shaft type

The driveshaft transfers torque from the engine to the wheels and is responsible for the smooth running of the vehicle. Its design had to compensate for differences in length and angle. It must also ensure perfect synchronization between its joints. The drive shaft should be made of high-grade materials to achieve the best balance of stiffness and elasticity. There are three main types of drive shafts. These include: end yokes, tube yokes and tapered shafts.
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tube yoke

Tube yokes are shaft assemblies that use metallic materials as the main structural component. The yoke includes a uniform, substantially uniform wall thickness, a first end and an axially extending second end. The first diameter of the drive shaft is greater than the second diameter, and the yoke further includes a pair of opposing lugs extending from the second end. These lugs have holes at the ends for attaching the axle to the vehicle.
By retrofitting the driveshaft tube end into a tube fork with seat. This valve seat transmits torque to the driveshaft tube. The fillet weld 28 enhances the torque transfer capability of the tube yoke. The yoke is usually made of aluminum alloy or metal material. It is also used to connect the drive shaft to the yoke. Various designs are possible.
The QU40866 tube yoke is used with an external snap ring type universal joint. It has a cup diameter of 1-3/16″ and an overall width of 4½”. U-bolt kits are another option. It has threaded legs and locks to help secure the yoke to the drive shaft. Some performance cars and off-road vehicles use U-bolts. Yokes must be machined to accept U-bolts, and U-bolt kits are often the preferred accessory.
The end yoke is the mechanical part that connects the drive shaft to the stub shaft. These yokes are usually designed for specific drivetrain components and can be customized to your needs. Pat’s drivetrain offers OEM replacement and custom flanged yokes.
If your tractor uses PTO components, the cross and bearing kit is the perfect tool to make the connection. Additionally, cross and bearing kits help you match the correct yoke to the shaft. When choosing a yoke, be sure to measure the outside diameter of the U-joint cap and the inside diameter of the yoke ears. After taking the measurements, consult the cross and bearing identification drawings to make sure they match.
While tube yokes are usually easy to replace, the best results come from a qualified machine shop. Dedicated driveshaft specialists can assemble and balance finished driveshafts. If you are unsure of a particular aspect, please refer to the TM3000 Driveshaft and Cardan Joint Service Manual for more information. You can also consult an excerpt from the TSB3510 manual for information on angle, vibration and runout.
The sliding fork is another important part of the drive shaft. It can bend over rough terrain, allowing the U-joint to keep spinning in tougher conditions. If the slip yoke fails, you will not be able to drive and will clang. You need to replace it as soon as possible to avoid any dangerous driving conditions. So if you notice any dings, be sure to check the yoke.
If you detect any vibrations, the drivetrain may need adjustment. It’s a simple process. First, rotate the driveshaft until you find the correct alignment between the tube yoke and the sliding yoke of the rear differential. If there is no noticeable vibration, you can wait for a while to resolve the problem. Keep in mind that it may be convenient to postpone repairs temporarily, but it may cause bigger problems later.
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end yoke

If your driveshaft requires a new end yoke, CZPT has several drivetrain options. Our automotive end yoke inventory includes keyed and non-keyed options. If you need tapered or straight holes, we can also make them for you.
A U-bolt is an industrial fastener that has U-shaped threads on its legs. They are often used to join two heads back to back. These are convenient options to help keep drivetrain components in place when driving over rough terrain, and are generally compatible with a variety of models. U-bolts require a specially machined yoke to accept them, so be sure to order the correct size.
The sliding fork helps transfer power from the transfer case to the driveshaft. They slide in and out of the transfer case, allowing the u-joint to rotate. Sliding yokes or “slips” can be purchased separately. Whether you need a new one or just a few components to upgrade your driveshaft, 4 CZPT Parts will have the parts you need to repair your vehicle.
The end yoke is a necessary part of the drive shaft. It connects the drive train and the mating flange. They are also used in auxiliary power equipment. CZPT’s drivetrains are stocked with a variety of flanged yokes for OEM applications and custom builds. You can also find flanged yokes for constant velocity joints in our extensive inventory. If you don’t want to modify your existing drivetrain, we can even make a custom yoke for you.

China High Quality Precision Machining of Drive Shaft     drive shaft parts	China High Quality Precision Machining of Drive Shaft     drive shaft parts
editor by czh 2023-01-13